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GOALS AND CONSTRAINTS
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The main goal is to design a very light and rigid
structure. To reach the lowest mass, it was decided to develop a
tubular welded truss structure (completely different from the cast Gp10
swingarm, taken from a Cagiva Mito). Such structure is very easy to be
manufactured and, at the same time, guarantees good mechanical
properties in terms of torsional and flexural stiffness. The handling of
the motorbike is strongly influenced by the geometry of the main points
of the swing arm: pivot, hub, sprocket. Such points are aligned in order
to have the maximum control over the power transmitted to the rear wheel
through the chain. Because of the deformation of the swing arm (under
stress), these points may not be perfectly under design condition and
thus, the dynamic behavior significantly changes. Therefore, strong
limitations on the deformation have to be respected.
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Geometrical constraints. Since the swing arm
has to be assembled with all the other components, before any design
some characteristic points had been fixed. Thanks to these standards,
common to all the groups, it was possible to independently develop the
single components and then assemble them. |

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Size constraints. It was necessary to consider
the volume occupied by other components: wheel, transmission chain,
shock absorber, pro-link connection and exhaust pipe. Also the
motion of some of these parts (shock absorber, chain, pro-link) was
considered. Sizes and positions of these parts were fixed and given and
were designed according to their specifications.
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Chain and sprockets
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Shock-absorber |
Wheel (rim, tyre and
hub) |
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In order to face different racetracks, the swing arm
is composed by an interchangeable tip (cast aluminum plate) and a
fixed steel body. Changing the final part, in fact, the handling
can be tuned. |
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Furthermore, it was decided to design a
double-arm swingarm because of its evident advantages, dynamically
and in terms of stresses, due to its symmetry.
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Another constraint is the manufacturability of
the component. Since the swing arm will be handmade, it should have an
easy shape, based on bended and welded tubes (with constant circular
cross-section). |
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In the development of the design of the swingarm
some modifications were performed in order to match continuously
with the groups that are producing other components through a
feedback among us.
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Other "non-technical" constraint were the
deadlines of the several phases of this project.
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